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Custom Team Hats and Caps, Designed by You — custom teamwear by Pontoon
Pontoon · Kit Designer

Custom Team Hats and Caps, Designed by You

A good hat finishes a team kit. Our custom headwear range covers classic baseball caps, snapbacks, trucker caps, bucket hats and visors, each one personalised with…

How we make it ↓
Made by usShipped direct, worldwideFree digital proofMade to order
Made by usShipped direct, worldwideFree digital proofMade to order
Made by usShipped direct, worldwideFree digital proofMade to order

Choose your style.

Every style opens in the 3D designer
MOQ 5
Surf Life Saving Cap — custom teamwear by Pontoon
Surf Life Saving Cap
$20AUD each
Customise
MOQ 25
Silicone Swim Cap — custom teamwear by Pontoon
Silicone Swim Cap
$20AUD each
Ships in 2 weeks
Customise
MOQ 25
Cap — custom teamwear by Pontoon
Cap
$25AUD each
Customise
MOQ 50
Cotton Caps — custom teamwear by Pontoon
Cotton Caps
$25AUD each
Ships in 10 days
Customise
MOQ 5
Pom Pom Beanie — custom teamwear by Pontoon
Pom Pom Beanie
$20AUD each
Customise
MOQ 5
Visor — custom teamwear by Pontoon
Visor
$25AUD each
Customise
Why Pontoon

We don’t broker your kit out.We make it.

Design Services Our professional designers can help create the look you want See design services

01

Quality we control

Checked by the people who made it — not a spec sheet emailed to a stranger.

02

No broker’s queue

Your kit goes straight onto our own line and ships when it’s checked — see each garment’s time on its card.

03

Straight from the makers

No middleman margin — you pay for the kit, not the layers between.

04

Reorder any time

Your design stays on file. Same kit, same price, next season.

Fabric — Pontoon workshop detail
01Fabric
Sublimation — Pontoon workshop detail
02Sublimation
Construction — Pontoon workshop detail
03Construction
Design → delivered

Three steps. No art degree required.

01

Design it in 3D

Colours, crest, sponsors, names — spin the model to check every angle.

02

Approve your proof

A digital proof and sizing sheet. Nothing is made until you sign off.

03

We make & ship it

Cut, sublimated and finished on our own line, then shipped direct to your door.

Custom Team Hats and Caps, Designed by You — Pontoon custom teamwear, worn
About this range

A good hat finishes a team kit. Our custom headwear range covers classic baseball caps, snapbacks, trucker caps, bucket hats and visors, each one personalised with your colours, logo and lettering in the online kit designer. Pick a style, recolour the panels, place your crest, and approve a free digital proof before anything goes into production.

Because we are the factory, your caps are embroidered and printed in-house to the same standard as our playing kit: dense stitching, colour-matched fabric, and finishes that survive seasons of training, travel days and game-day sidelines. Sports clubs, schools, event organisers and businesses use the same tool to keep headwear consistent with the rest of their uniform.

There are no setup fees, ordering for a full squad is straightforward, and we ship direct worldwide, including Australia, the US, the UK, NZ and Canada. Start your design online, or send us an enquiry and our graphics team will set up the artwork for you.

Before you ask
FAQ
+What types of hats can I customise?
You can design custom caps, bucket hats and visors — all fully sublimated in your club colours with logos, text and designs dyed directly into the fabric. The kit designer shows multiple style options to suit different sports and events.
+What fabric are Pontoon custom hats made from?
Our caps and hats use a breathable polyester blend with moisture-wicking properties. The fabric holds sublimated colour wash after wash, so your logos and colours stay vivid without cracking or fading — unlike embroidered or heat-pressed caps.
+What is the minimum order quantity for custom hats?
The minimum order is 5 pieces for custom-designed hats and caps. Larger orders unlock tiered pricing discounts visible in the kit designer. You can order hats alongside other garments like polos or t-shirts within the same design session.
+Can I get caps with curved or flat brims?
Yes. The kit designer offers multiple brum styles including curved and flat brims. All caps are fully sublimated, meaning the crown, brim and any side panels can all carry your colours and logos.
+How long does production take?
Standard production is 3-4 weeks from artwork approval, plus 5-7 days for shipping. Express options may be available for urgent orders — contact us to discuss your deadline.
+Can I see a proof before production?
Yes. After you submit your design through the kit designer, we send a free digital proof for your approval before any production begins. Nothing goes to print without your sign-off.
+Are custom hats popular for events and merchandise?
Yes. Custom caps and bucket hats are popular for sports clubs, event merchandise, corporate branding, school sports and leavers apparel. They pair well with polos, t-shirts and hoodies for a full team look.
+What is your return policy on custom hats?
Because every hat is made to your specifications, we cannot accept returns or exchanges unless there is a manufacturing defect. If something is wrong with your order, contact us immediately and we will make it right.
Still have questions?
Get in touch
Pontoon custom teamwear — made in our own workshop
Talk to the makers

You design it, we’ll make it.

Questions on fabric, sizing or timelines — or ready to kit out the whole squad? Send it through and one of the makers replies, not a call centre.

Made by us · Shipped direct, worldwide · Free digital proof
Made by us
Cut, sublimated and finished on our own line.
How we make it
Shipped direct, worldwide
From our workshop to your door — no middleman.
Delivery details
Free digital proof
Nothing is made until you approve every detail.
Ask the makers